Precision Components
Precision components typically refer to parts with tight tolerances in terms of size, shape, and demanding surface quality standards. This category includes precision stamping hardware, precision turning hardware, precision plastic hardware, and more.
Precision metal parts offer a host of benefits due to their high-quality manufacture and accuracy, leading to improved performance and reliability in applications such as aerospace, medical devices, automotive sectors, electronics, industrial machinery, optics, and defense.
The Types of Precision Components We Provide
Metal Stamping Parts
Metal stamping is a cold-forming process that employs dies and stamping presses to convert sheet metal into various shapes. The process begins with a flat metal sheet, which is placed into a stamping press. As the press moves, the metal sheet is forced into the die cavity, creating the desired shape through a combination of bending, stretching, and compressing. This process can be repeated multiple times to create complex parts with high precision and consistency.
Shield Parts
Precision Metal Stamping
Precision Turning
CNC turned parts are created using a lathe, where the workpiece rotates while a cutting tool moves to shape and resize the raw material. This process ensures high precision and intricate detail to match design specifications.
Precision turning can produce not only high-precision parts but can also replace other machining processes like grinding, boring, and milling, thereby reducing machining costs. Turning with a dimensional accuracy higher than 0.01mm is known as precision turning.
Consequently, precision turning places high demands on turning machines, tools, fixtures, and the entire machining process. Therefore, in precision turning, it is essential to fully consider factors such as materials, workpiece shape, and process parameters during machining. Only with thorough consideration can machining accuracy and surface quality be ensured.
Precision Turned (Lathe) Parts
Materials used in Metal Stamping and Turning Precision Parts
- Titanium Alloy
- Stainless Steel
- Aluminum
- Galvanized Steel Sheets
- Cold-Rolled Steel Sheets
- Spring Steel
- Red Copper
- Brass and more.
The Advantage of Our Precision Components Service
Customization
Our team can design for mold or prototype to provide customers with personalized, customized products.
Rich Experience
We possess more than a decade of expertise in designing molds and producing precision components.
Super Quality
Being a professional manufacturer and offering high quality.
Good Service
prompt response and dedicated after-sales support.
FAQ
1. What are the advantages of metal stamping?
Metal stamping offers high precision, repeatability, and cost-effectiveness for producing large quantities of parts with consistent quality.
2. What are the different types of metal stamping processes?
Metal stamping processes include trimming, punching, embossing, extruding, and bending, each serving a specific purpose in shaping the metal into the desired part.
3. What are the benefits of using precision turned parts?
CNC turned parts offer tight tolerances, exceptional surface finishes, and efficient production, making them ideal for applications requiring high precision components.
4. What are some common challenges in manufacturing lathe parts?
Challenges in precision turning may include maintaining tight tolerances, controlling tool wear, managing heat generation, and ensuring dimensional accuracy throughout production.
5. What are the key factors that influence the cost of precision components?
Factors such as material selection, complexity of the design, tolerances required, volume of production, and finishing processes can influence the cost of manufacturing precision components.